Graduation Semester and Year

Spring 2025

Language

English

Document Type

Thesis

Degree Name

Master of Science in Aerospace Engineering

Department

Mechanical and Aerospace Engineering

First Advisor

Dr. Michael Bozlar (Supervising Professor)

Second Advisor

Nancy Michael

Third Advisor

Guillaume Seon

Fourth Advisor

Kamal Awad

Fifth Advisor

Catherine H Kilmain( Graduate Advisor)

Abstract

Polymers have widespread usage in most industries, such as aerospace, automotive, telecommunications, and medicine, mainly because they have a positive lightweight nature and excellent mechanical properties. One significant advantage of polymeric materials is their ability to combine nano-fillers, greatly enhancing their mechanical, electrical, and thermal properties. In the category of polymer matrices, polypropylene (PP) is notable for its low cost, ease of processing, and balanced mechanical properties. However, its relatively lower modulus and strength limit their applications in high-performance engineering. This research explores the addition of graphene into polypropylene to improve its mechanical properties and establish a conductive network for electromagnetic interference (EMI) shielding. Graphene, a two-dimensional material with excellent electrical, mechanical, and thermal properties, is a promising nano-filler material for polymer composites. The incorporation of graphene in polypropylene is being pursued to achieve improved load-carrying capability and electrical conductivity. The polymer composites are synthesized in a twin-screw extruder so that graphene dispersion is uniform. Composites from the extruder are extruded into filaments and, subsequently, compressed-molded into planar samples for EMI shielding evaluation. Mechanical and electrical properties are analyzed by tensile testing, dynamic mechanical analysis (DMA), and electrical conductivity tests.

The findings indicate that graphene-polypropylene (G-PP) nanocomposites have improved mechanical strength, thermal stability, and effective EMI shielding. These composite materials have excellent potential to be used in the aerospace and automotive industries, as well as for the protective casings of electronic equipment. The ability to control the electrical and mechanical characteristics of polypropylene by graphene addition presents an appealing opportunity to develop next-generation, high-performance, lightweight polymeric materials.

Keywords

Polypropylene, Graphene, Nanocomposites, Mechanical Properties, Electromagnetic Interference Shielding, Dynamic Mechanical Analysis.

Disciplines

Polymer and Organic Materials | Structures and Materials

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